Overhead Crane Basics
This course covers the basic components and functions of floor-operated overhead cranes used in industrial facilities. It also covers the inspections of cranes and rigging components that many facilities require to be performed before a crane can be operated. Our overhead crane training video is based on relevant standards for overhead crane safety from OSHA, ANSI, and ASME, as well as recognized general industry best practices.
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Learning Objectives
By the end of this course, you will be able to:
- Identify and describe the three main types of industrial cranes and their rigging components
- Identify two types of controllers
- List the three things that must be verified before a lift
- Describe basic safety inspections for overhead industrial cranes, their components, and rigging
- Describe guidelines for personal protective equipment when working around cranes
Specs
| Course Level | Intermediate |
| Languages | English |
| Compatibility | Audio, Video, MobileReady, Responsive |
Key Questions
Before you start a lift with an overhead crane, make sure to verify the load’s weight, ensure the rigging is secure, and check that all crane components are in good working order.
How often should I inspect overhead cranes?Regular crane inspections are key. You should perform daily pre-operation checks and follow up with more detailed inspections periodically, in line with OSHA crane safety requirements and industry best practices.
What safety precautions should I take when working near overhead cranes?When working near overhead cranes, always wear the correct personal protective equipment, stay out of the crane’s path, and ensure everyone involved is well-trained in crane safety procedures.
Why is adhering to OSHA standards for crane operation important?Adhering to OSHA standards for crane operation is crucial because it helps prevent accidents and injuries, ensures you’re compliant with regulations, and maintains a safe working environment for everyone involved.
Sample Video Transcript
“Along with the trolley and bridge movement inspection, it is very important to check the limit switches. The upper limit switch is a safety device that prevents the load block from contacting the hoist assembly. If the block rises too high and trips the upper limit switch, the switch is designed to shut the crane off. Some cranes have a lower limit switch that provides the same protection when a hoist is extended all the way down. Limit switches are only used for emergencies. Never use a limit switch as a way to raise a load all the way up or lower it all the way down. To test the limit switch, start with the load block a couple of feet from the limit switch. Slowly inch the hoist upward by going quickly back and forth between the raise control and neutral. If the limit switch works and stops the load block, lower the block a few feet and raise it again at full speed. If the limit switch does not work at any point in the testing process, stop using the crane immediately. Put out a warning tag and notify your supervisor.”
Additional Resources
- OSHA Standard 1910.179 – Materials Handling and Storage – https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.179
- OSHA Standard 1910.179 standard interpretations – https://www.osha.gov/laws-regs/standardinterpretations/2013-09-13
- OSHA Crane, Derrick and Hoist Safety – https://www.osha.gov/cranes-derricks/hazards
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